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AIQ CORE TORQUE
LOAD MONITORING MADE EASY
In addition to the standard AIQ Core, AIQ Core Torque provides continuous torque measurement and analysis. The precise load measurement helps identify harmful operating conditions, optimize the operating point and further improve drive efficiency. The system provides transparency regarding utilization levels. It can identify downsizing potential for future gearbox purchases and enables the analysis of the remaining service life of components.
GREATER TRANSPARENCY FOR AVAILABILITY, EFFICIENCY AND COST OPTIMIZATION
THROUGH INTEGRATED TORQUE MEASUREMENT
The torque measurement of AIQ Core Torque enables a detailed analysis of plant performance. The collected data can help identify optimization and efficiency potential and support informed business decisions.
AVOIDANCE OF DOWNTIMES
The actual operating loads of a system are not always predictable. This can lead to operating conditions that place additional stress on the drive system. The risk is particularly high during commissioning, when processes are not yet fully optimized and are often refined through a trial-and-error approach. By using AIQ Core Torque, overload situations can be detected at an early stage, helping to reduce the risk of unplanned downtime. This may also reduce the need for repeated system reconfigurations. AIQ Core Torque can help increase available production time and reduce service efforts.
AVOIDANCE OF DOWNTIMES
The actual operating loads of a system are not always predictable. This can lead to operating conditions that place additional stress on the drive system. The risk is particularly high during commissioning, when processes are not yet fully optimized and are often refined through a trial-and-error approach. By using AIQ Core Torque, overload situations can be detected at an early stage, helping to reduce the risk of unplanned downtime. This may also reduce the need for repeated system reconfigurations. AIQ Core Torque can help increase available production time and reduce service efforts.
OPTIMIZATION OF THE OPERATING POINT
Machine builders supply highly automated machines to their end customers. Optimizing equipment and process parameters is therefore of great importance. The potential of gearboxs is not always fully utilized, as further optimization often requires additional effort. Unlike optimization based solely on trial and error, AIQ Core Torque enables optimization based on measured mechanical torque. This method supports the targeted optimization of operating parameters and the identification of additional potential within plant operation.
OPTIMIZATION OF THE OPERATING POINT
Machine builders supply highly automated machines to their end customers. Optimizing equipment and process parameters is therefore of great importance. The potential of gearboxs is not always fully utilized, as further optimization often requires additional effort. Unlike optimization based solely on trial and error, AIQ Core Torque enables optimization based on measured mechanical torque. This method supports the targeted optimization of operating parameters and the identification of additional potential within plant operation.
REDUCING COSTS THROUGH DOWNSIZING
Gearbox specifications for certain applications are often defined and maintained over many years. The original specification was frequently based on theoretical calculations with safety margins. In many cases, no actual load measurements were carried out on the equipment. This could, in some cases, lead to oversized modern installations. With AIQ Core Torque, real operating loads can be measured and evaluated using a load distribution matrix. This data enables a reassessment of gearbox specifications. Potential downsizing opportunities can be identified in the process. This can support the selection of an appropriately sized gearbox for future projects and may enable economic benefits.
REDUCING COSTS THROUGH DOWNSIZING
Gearbox specifications for certain applications are often defined and maintained over many years. The original specification was frequently based on theoretical calculations with safety margins. In many cases, no actual load measurements were carried out on the equipment. This could, in some cases, lead to oversized modern installations. With AIQ Core Torque, real operating loads can be measured and evaluated using a load distribution matrix. This data enables a reassessment of gearbox specifications. Potential downsizing opportunities can be identified in the process. This can support the selection of an appropriately sized gearbox for future projects and may enable economic benefits.
VERSATILE IN USE
AIQ Core Torque can be integrated into existing working environments through various connectivity options. You can connect the system directly to your plant control system via PLC or provide data to the AIQ web portal via Wi‑Fi.
AIQ Core's standardized PLC connection provides continuous analog and digital output of measurement values for your plant control. The digital outputs provide pre-processed signals that can be used, for example, to control a fan or a heater. The output signals, both analog and digital, can be configured through the free AIQ App.
The AIQ Core optionally supports data exchange and communication via the OPC UA protocol. The OPC UA interface can be ordered from the factory or retrofitted with a hardware upgrade. To do this, the top part of the standard AIQ Core is replaced in the field.
For direct control at the gearbox, there is the complimentary AIQ App. With it, you can connect directly to the AIQ Core via Bluetooth. It provides status information and recommendations for action and is designed for on-site service technicians. The app guides you through the initial setup step by step.
For in-depth analysis and online monitoring, there is the AIQ Online Portal. Here, you can access process parameters, remaining lifespan analysis of individual components, frequency-selective vibration analysis, and other evaluations at any time. You can try out the portal's functionality with a demo account. Click the button to get access. Using the portal requires a direct connection of the sensor to a local Wi-Fi network. The network connection setup is done through the AIQ App.
AIQ Online Portal
ORDER DURING CONFIGURATION
AIQ Core Torque comes equipped with an OPC UA interface as standard. Thanks to the torque measurement system positioned within the gearbox, the sensor is generally integrated at the factory. Consider including AIQ Core Torque when configuring your next gearbox purchase. If you would like to retrofit an existing gearbox with AIQ Core Torque, please contact us.
THE TECHNICAL DATA FOR THE AIQ CORE TORQUE CAN BE FOUND ON THE RIGHT-HAND SIDE
OF COURSE YOU CAN ALSO DOWNLOAD THE DATA SHEET DIRECTLY AS A PDF.
AIQ CORE OPC UA
- Protection class IP67
- CE/EAC certification
- Ethernet (option for online mode)
- OPC UA interface (for controller integration)
- Bluetooth (option for local mode)
- Operating voltage 24 V/DC
- Dimensions 70 × 70 × 35 mm