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AIQ CORE
OPTIMIZE YOUR OPERATIONS
Transform your gearbox into an intelligent drive component with AIQ Core. The digital transmission sensor monitors your drivetrain and provides valuable recommendations for optimizing operation and service. This allows you to increase uptime and reduce your costs..
THE DIGITAL GEARBOX INTELLIGENCE
WITH INTEGRATED ANALYSIS FUNCTIONS
AIQ Core offers far more than just condition monitoring. For example, the system can independently control sub-processes such as cooling or heating the transmission. With AIQ Analytics, the system can also interpret the collected data directly in the sensor. These analysis functions can increase operating times and reduce operating costs.
24/7 gearbox monitoring
The AIQ Core keeps an eye on the status of your system around the clock. It feels, looks and listens into your drive, measures all relevant data during the running process and evaluates it. Speeds, temperatures and vibrations are measured by the sensors and converted into algorithms. You always know how the gearbox is doing. This creates planning reliability for production and maintenance.
24/7 gearbox monitoring
The AIQ Core keeps an eye on the status of your system around the clock. It feels, looks and listens into your drive, measures all relevant data during the running process and evaluates it. Speeds, temperatures and vibrations are measured by the sensors and converted into algorithms. You always know how the gearbox is doing. This creates planning reliability for production and maintenance.
INCREASE UPTIME
AIQ Core can detect even minor irregularities in operation, assess the condition of components and check the correct alignment of the drivetrain. This saves you time, and ideally, faults can be rectified immediately before major damage occurs. You receive the appropriate service recommendations directly from the system. Predictive maintenance can thus prevent defects and reduce downtimes.
INCREASE UPTIME
AIQ Core can detect even minor irregularities in operation, assess the condition of components and check the correct alignment of the drivetrain. This saves you time, and ideally, faults can be rectified immediately before major damage occurs. You receive the appropriate service recommendations directly from the system. Predictive maintenance can thus prevent defects and reduce downtimes.
REDUCE COSTS
AIQ Core logs the operating times of your transmission, including all starts and stops, and the prevailing operating conditions. Maintenance intervals can be planned on the basis of this data and only carried out when necessary. The result is up to 50 percent longer oil service life and lower service costs reducing your operating and service costs (OPEX).
REDUCE COSTS
AIQ Core logs the operating times of your transmission, including all starts and stops, and the prevailing operating conditions. Maintenance intervals can be planned on the basis of this data and only carried out when necessary. The result is up to 50 percent longer oil service life and lower service costs reducing your operating and service costs (OPEX).
VERSATILE IN USE
The AIQ Core can be optimally integrated into your working environment via various connection options. You can connect the sensor directly to your system controller via a cable or provide the data for the AIQ online portal via Wi-Fi. For on-site service, the AIQ Core offers Bluetooth connectivity in conjunction with the AIQ app.
The standardized PLC connection of the AIQ Core provides a continuous analogue and digital output of the measured values for your system control. The digital outputs provide pre-processed signals that can be used to control a fan or heating system, for example. The output signals - analog and digital - can be configured via the free AIQ app.
The AIQ Core also supports optional data exchange and communication via the OPC UA protocol. The OPC UA interface can be ordered at the factory or added later via a hardware upgrade. To do this, the upper part of the standard AIQ Core is replaced in the field.
The free AIQ app is available for direct control of the gearbox. You can use it to connect directly to the AIQ Core via Bluetooth. It provides status information and recommended actions and is designed for on-site service technicians. The app guides you step by step through the initial setup.
The AIQ online portal is available for in-depth analyses and online monitoring. Here, you can access process parameters, the remaining service life analysis of individual components, frequency-selective vibration analyses and other evaluations at any time. You can try out the portal functionality by of the portal using a demo account. Click on the button to gain access. The sensor must be directly connected to a local Wi-Fi network to use the portal. The network connection, which is set up via the AIQ app.
AIQ Online Portal
FROM THE FACTORY OR SIMPLY RETROFIT
When purchasing a new FLENDER ONE gearbox, the AIQ Core is already installed ex works as standard. All other Flender gearboxes are also available with an integrated sensor. Simply select the AIQ Core as an optional add-on as part of your next configuration or order. A retrofit kit is also available, allowing you to equip your existing gearbox with AIQ Core anytime. This also applies to other makes. The AIQ Core is available both with and without an OPC UA interface.
THE TECHNICAL DATA FOR BOTH VERSIONS CAN BE FOUND IN THE TEXTS ON THE RIGHT-HAND SIDE.
OF COURSE YOU CAN ALSO DOWNLOAD THE DATA SHEETS DIRECTLY AS PDF FILES.
AIQ CORE STANDARD
- Protection class IP67
- CE/EAC certification
- WLAN (option for online mode)
- Bluetooth (option for local mode)
- Operating voltage 24 V/DC
- Dimensions 70 × 70 × 35 mm
AIQ CORE OPC UA
- Protection class IP67
- CE/EAC certification
- Ethernet (option for online mode)
- OPC UA interface (for controller integration)
- Bluetooth (option for local mode)Operating voltage 24 V/DC
- Operating voltage 24 V/DC
- Dimensions 70 × 70 × 35 mm
SIMPLE INSTALLATION AND COMMISSIONING
